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Mass Flow Controller
  Mass Flow Meter
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LEAK DETECTION

Hydrogen Leak Detectors
Helium Leak Detectors
Refrigerant Leak Detector
Leak Detector Rental

VACUUM

  Flanges & Fittings
  Vacuum Chambers
  Vacuum Valves
  Viewports
  Foreline Traps
  Rough Vacuum Pumps
High Vacuum Pumps
Oil-Free Pump System
Vacuum Gauges
  Edge Welded Bellows
Rotary Seal Feedthroughs
Wire Seal/Cable Feedthru
  Electrical Feedthroughs
 

VACUUM COATING

  Deposition Controller
Deposition Monitor
E-Beam Systems
Ion Beam Deposition
  Telemark Cryo-Trap
DC & RF Generators
Picoammeter
 

MAINTENANCE

Vacuum Maintenance
  Pump Remanufacturing
  Polycold Service
 

HIGH TEMP FURNACE

Laboratory
  Production
  Strand Annealing

FILTRATION

  Horizontal Plate
  Vertical Plate
Nutsche

LABORATORY

Laboratory Pumps
Cryostat

 

Vacuum Equipment -Vacuum System Maintenance Products


     Vacuum Furnaces

     Optical Coating          

     Vacuum Coating Systems    

                                                                                Vacuum Metalizing

     Vacuum System Maintenance          Space Simulation Systems

     Vacuum Pump Troubleshooting                                                             


Four Key Areas of Service- Click on Each Image for Product Pages

Polycold Rebuilds

Rebuilt Polycolds

Spare Parts

Refrigerant Charges

Vacuum Pump Rebuilds

Pump Parts

Vacuum Oil

Diffusion Pump

Heater Replacements-

Varian, Leybold, NRC, CVC

Vacuum Feedthroughs

MPF Products

Ferrofluidic Replacements

Ferrofludic Rebuilds

Vacuum Pump Rebuilds

Vacuum Pump Oil

Refurbished Vacuum Pumps

 
SIMPLE TROUBLESHOOTING OF MECHANICAL VACUUM PUMPS
CONDITION PROBABLE CAUSE RECOMMENDED CORRECTIVE ACTION
Pump will not start.   
  • Power Off
  Check switches and fuses
  • Belt/Pulley or coupling damaged. Pulley or coupling setscrew loose.
  Check v-belt/pulley or coupling.
  • Room is too cold
  Drain and refill pump w/warm fluid. Try to start w/intake open to atmosphere
  • Pump mechanism is seized
  Pump to be repaired
Pump does not reach Ultimate pressure     
  • Pump oil is contaminated
  Flush and change pump oil. Use a foreline trap and/or pas ballast valve in future
  • Pump is not filled w/oil, or has low oil level
  Add recommended pump oil.
  • Pump has wrong oil in it.
  Flush & refill w/ recommended oil
  • Leak in vacuum system.
  Locate & eliminate leak source
  • Dirty foreline trap.
  Clean out cold traps & replacement elements in coaxial and molecular sieve traps.
  • Gas ballast valve open
  Close valve if condensable vapors are not a problem.
Excessively noisy pump    
  • Intake or exhaust lines are restricted.
  Clear and straighten out lines
  • V-belt or coupling damaged.
  Examine v-belt or coupling and replace.
  • Slapping noise at ultimate pressure is typical for some pumps
  Gas ballast slightly open will eliminate this noise.
  • Inside mechanism damaged.
  Pump to be repaired.
 
Pump generates excessive smoke or oil mist from exhaust port  
  • Pump overfilled with oil.
  Drain excess pump oil.
  • Pump operating continuously above its maximum operating pressure.
  Use larger capacity pump or modify your vacuum system.
  • Gas ballast valve wide open.
  Close valve or install a heavy duty exhaust filter
 
Pump oil is unusual in Color � dark and dirty  
  • Pump oil contaminated by process gases, dirt, or other foreign material ingested by pump.
  Flush and change pump oil. Use a foreline trap and/or gas ballast valve in future. Consider using an oil filtration system or inert pump oils
  • Pump oil has degraded.
  Pump was run too low on oil. The recommended oil was not used. Pump is running continuously above its maximum operating pressure
  • Gas ballast valve is plugged.
  Clean gas ballast valve. Flush and change pump oil
 
Pump does not achieve its rated pumping speed.   
  • Pump is running too cold
  Allow pump to run for al least an hour until it warms up to its operating temperature.
  • Exhaust or intake line is too narrow
  Install larger inner diameter tubing
  • Pump oil is contaminated.
  Flush and change pump oil. Use a foreline trap and/or gas ballast valve in future.
  • Very dirty trap or intake line.
  Clean out cold traps and replacement elements in coaxial and molecular sieve traps. Clean or replace vacuum piping.
 
Pump is leaking oil severely
  • Clogged exhaust line.
  Disconnect pump from exhaust line and run or clean clog in exhaust line.

 

 

Technical Documents

Fundamentals of Vacuum Technologypdf.gif (307 bytes)


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