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Leak Checking of vacuum systems has been an
application of mass spectrometers vacuum leak detectors for many years.
Systems under vacuum are connected to a helium leak detector via the
inlet port. Helium is then lightly sprayed at each connection on the
system. If there is a leak, the helium will be pulled into the system
and quickly moves in the vacuum system into the leak detector. The leak
can then be quantified and located allowing the connection to be
repaired. The type of helium leak detector
used depends a lot on the application. If system vacuum pumps are to be
used, then the leak detector is not expected to pump the system down to
vacuum levels. Thus the type of leak detector used would be one with a
small roughing or backing pump. If the system pumps cannot be shutdown,
allowances must be calculated since all the helium is not coming through
the helium leak detector. Some helium flow is going through the system
vacuum pumps. This is called a split flow.
Helium leak detectors with larger pumps are good
if the system pumps are not available or if it is a new tool before
pumps are installed. These leak detectors have larger pump systems to
enable the leak detector to pump the system down to an acceptable level.
In each leak detector specifications, there is a
vacuum level in which must be achieved before the helium leak detector
will introduce flow to the ion source to enable a reading.
Leak detectors are classified as wet or dry.
This refers to whether there is oil in the pumping system. Many
applications require dry or oil-free pumping systems due to oil
contamination coming from the leak detector entering the vacuum system.
Dry leak detectors are usually more expensive that wet leak detectors as
the pumps are more expensive.
For more information on the entire leak
detection process, see the Technical Info section where information is
available detailing all aspects and applications for helium leak
detectors.
Common applications for vacuum helium leak
detection include:
- Vacuum Furnaces
- Semiconductor Tools
- Vacuum Coating Systems
- Space Simulation Chambers
- Leak Detection Chambers
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